产品名称:ACS-H单级切割机压实机塑料回收制粒线
Product Description
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切割机压实机塑料回收制粒系统

The ACS-H TM 系列压实制粒系统集粉碎功能于一体, compacting, plasticization and pelletizing to One step. 应用于塑料回收和造粒工艺. ACS-H TM系统是一种可靠、高效的塑料薄膜解决方案, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.Lower investment for a high performance machine. 它可以提供更高的产量,但更低的能耗. 
Application: PE,PP,PS,ABS,XPS,EPS,PVB.

Product Introduction

Specifications

Target Recycled Material Hdpe, ldpe, pp, bopp, cpp, opp, pa, pc, ps, pu, abs
System Composition Belt Conveyor, Cutting Compactor, Single Screw Extruder, Filtration,Pelletizer, Water Cooling Device, Dehydration Section,Conveyor Fan, Product Silo.
Material of Screw 38CrMoAlA (SACM-645), Bimetal (Optional)
L/D of Screw 31/1、32/1、34/1、36/1(根据回收特点)
Heater of Barrel Ceramic heater or Far-infrared heater
Cooling of Barrel Air cooling of fans through blowers
Pelletizing Type 水环制球/水股制球/水下制球
Technical Services 工程设计、厂房建设、安装建议、调试
Machine Model
Compactor Single Screw Extruder
Volume
Motor Power
Screw Diameter
L/D
Extruder motor
Output capacity
(Liter) (kw) (mm) (kw) (kg/h)
ACS-H300/80
300 37 80
36
AC 55
160-220
ACS-H500/100
500 75
100
36
AC 110
300-380
ACS-H800/120
800 110
120
36
AC 160
450-550
ACS-H1000/140
1000 132
140
36
AC 200
600-700
ACS-H1200/160
1200 160
160
36
AC 250
800-1000
ACS-H1600/180
1600 200
180
36
AC 315
1000-1200
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Feeding

As standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls’ scraps, 卷取装置是一种可选的送料方式. 输送带和牵引装置的电机驱动与ABB变频器配合使用. 传送带或卷运的进料速度是完全自动的,取决于压实机的房间有多满. 
金属探测器可与带式输送机组合使用, and can interlock with contrl system, to warn and stop the system, in case that metal is found in feeding.

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Sliding Gate With Servo Motor

It can handle both hard and soft materials. 滑动闸门控制物料在压实机内的停留时间,达到预干燥的效果,保证干净干燥的物料进入料筒. 未能达到处理效果的物料将无法进入下一道工序. PLC精确控制强制上料量,保证生产能力.

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Intelligent Control

智能启动:一键启动,根据设定的物流顺序和物料加工要求, 联锁系统模块可“一键启动”智能停止:ACS系统中每个相关模块部件只需一键关闭. 紧急停机当机器运行过程中发生不确定危险时,ACS系统具有紧急停机功能.

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Remote Monitoring And Information Transmission

系统程序远程监控与传输系统,蓝牙和蓝牙均可用于ACS系统实现远程监控和信息传输功能.

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CRUSHING AND COMPACTING

压实机配有排风装置. 利用压实机底部转子刀和定子刀的机械工作, 压实机和物料经过连续的切割和摩擦后,温度会逐渐升高, 而原料表面的水分和灰尘会浮到压实机的顶部. 本装置能有效地去除水分和灰尘, 这样可以避免使用额外的能源消耗来处理湿气.This compactor combines pre-heating, 预干燥和缩小尺寸,以确保快速和稳定的进料过程.

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The Rotatory Blades Of Compactor

旋转刀片和固定刀片将物料切成小片. 高速旋转叶片产生的摩擦加热会使薄片加热并收缩.

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Single Screw Extruder

CQ9游戏独特的设计单螺杆挤出机轻轻塑化和均匀的材料. 双金属挤出机耐腐蚀、耐磨、使用寿命长.

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Barrel

Because of the super L/D ratio, 生产线中的单级挤出机可作为双级挤出机使用. 中间双活塞式筛网过滤后,末端可加另一个过滤器. 双重过滤标准可以提高最终产品颗粒的质量和性能.

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Double Vacuum Degassing Zones

With double vacuum degassing zones, 可有效去除微分子和水分等挥发性物质,提高颗粒质量, 特别适用于较重的印刷材料.

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LIQUID OUTLET

这是对熔体过滤效果好、产量高的要求最合适的工艺. In the first stage,两段制粒生产线可设计两台或多台单螺杆挤出机, 然后它们可以同时进入第二段挤出机.

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None-stop Piston Type Filter

*挤出机机头可安装常规的单片/活塞双工位换筛装置或不停机双片/活塞四工位换筛装置,以提高过滤性能.
* Long screen lifetime, 换网频率低:过滤面积大,使用寿命长. 
*使用方便,不停机式:换网方便快捷,不需要停止机器运行.
* Very low operation cost.

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Plate type filter

板式过滤器是用两块过滤板制成的连续式过滤器. 当屏幕变化时,至少有一个过滤器在工作.环形加热器,加热稳定.

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Self Clean Filter

该机型结合了CQ9游戏自主研发的自清洁过滤器.新型SCF自清洗过滤系统,实现不间断循环挤出, 特别适用于高污染物料的再造粒. SCF过滤系统可以处理和去除熔体流动中高达5%的污染物, can separate the contaminates as: paper, wood, aluminum, unmelted plastic and rubbers etc.

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Water Ring Pelletizing System

*自我调节制粒头最佳的颗粒质量和长正常运行时间由于始终正确的叶片压力. 
*旋转叶片转速根据熔体挤出压力自动调整.
*简单快速的制粒机刀片切换,无需调整工作,节省时间.

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Under-water pelletizing system

Highly automatic pelletizing system. 适用于MFI高、生产能力要求高的材料. 该系统包括制粒机、阀门、输送管道、脱水振动筛、筒仓.

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Vibration Dry

*先进的脱水振动筛与卧式离心脱水相结合,使球团干燥性能高,能耗低.
*组合式筛子:筛子的安装和固定采用螺丝而不是焊接, 所以以后你可以很容易地更换筛子.

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Plastic Particles

Final output: plastic particles,塑料颗粒可再次用于生产高质量的塑料制品.

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PACKING SYSTEM

* Final qualified granules store here,干燥振动筛与卧式离心机配合使用可获得良好的干燥效果, and less energy consumption.
* Capacity online monitoring & Quantitative weighting system.

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Advantages

*将破碎、压实、折弯工序于一体,减少人工成本.
*更高的进料效率,适用于薄膜、长丝、烟叶、发泡物料;
*低投资成本,高品质,耐用的机器;
*能耗低,产量高;
*可提供海外安装及培训;
*机器保修,备件备货及时交货;

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